How a pencil is made

How a pencil is made

How a lead gets in a pencil is one of life’s minor mysteries. Or is it?

How a pencil is made

There are several online sites, books (some for children), and even DVDs detailing the process. But different people learn in different ways, and I think the “How a pencil is made” kit from General Pencil hits the mark for many of us, containing actual raw pencil materials at various stages of construction that we can handle and examine.

How a pencil is made

Sold in a cardboard box, the kit contains a raw slat, unglued grooved slats (one with leads), a glued and unfinished slat set, a glued and partially constructed slat set, a raw pencil, a finished pencil, and some contributing materials – eraser plug, ferrule, and graphite, clay, and wax samples, and a poster from the Incense Cedar Institute detailing the manufacturing steps.

How a pencil is made

I think it’s a great kit, and appreciate that it has been offered to the public. The standardization of the cedar slat is one of the forces that propelled the pencil industry forward. Seeing and handling a slat has, at least for me, been much more enjoyable than looking at a printed or online diagram.

How a pencil is made

Let’s also mention – those interested in the pencil manufacturing process have much more complex questions – they want to know the chemical composition of the lead, the species and origin of the wood. They want to know what’s in the glue and the paint. No secrets like that are given away here.

How a pencil is made

The kit is definitely recommended for those interested in a unique pencil item.

Hankook Sharp pencil

Hankook Sharp pencil

Hankook Sharp is a relatively young Korean stationer, established in 1989. Their specialty is lead for mechanical pencils, but they also produce woodcase pencils.

The Hankook Sharp and several other Korean pencils we’ll look at in the days ahead were very kindly provided to me by Kent. We’ll start with the regular office pencils, before moving on to the premium offerings.

Korean pencils

A basic office pencil in yellow with gold-colored ferrule and pink-red eraser, the Hankook Sharp has very little text. It is marked with a logo and “Hankook Sharp HB”.

And one other marking that I almost sharpened away – the pencil is marked “China” in very fine print, close to the tip. The first sharpening eliminated this marking!

Hankook Sharp pencil

“Hankook” means “Korea” in the Korean language, so some might be curious about the pencil’s non-Korean origin.

The pencil is a very rounded hexagon – I don’t especially like the form factor, but others definitely do find the grip comfortable.

The wood appears very pale with little grain – probably basswood.

The real surprise is the lead, and this may reflect Hankook Sharp’s background as a lead manufacturer. The lead is very waxy and smooth for a cheap pencil – perhaps it is a polymer based compound.

I am definitely looking forward to trying other Korean pencils.

Red and Blue pencils V – a mechanical twist

Autopoint Twinpoint red and blue mechanical pencil

The red and blue pencil concept also exists in the mechanical pencil realm. The Autopoint Twinpoint is a mechanical pencil with lead at both ends!

Each end is colour coded red or blue, and dispenses a corresponding lead. Though the product is named the “Twinpoint”, this pencil type seems to be popularly known as a “double ender”.

Autopoint Twinpoint red and blue mechanical pencil

The ownership of Autopoint has changed over the years, but material at Guide to Autopoint and Dur-O-Lite Spiral Pencils indicates that this pencil type was sold by Autopoint as far back as the 1920s!

Autopoint today still sells a very similar lineup to that seen in 1960s catalogues, with no product modernization. They are one of these lines that doesn’t have to imitate “retro” – they are retro! Yet – in some ways their products appear very modern.

If you can find them at retail (I can’t), these pencils should be under $5 – a real bargain for an interesting and unique writing implement with so much history.

It comes in two versions – 0.9mm, and 1.18mm, both traditional lead sizes. Strangely, the blue leads don’t seem to be the same – the 1.18mm version is a lighter, fainter blue, while the 0.9mm version is more of a navy blue.

The red seems to be on the pink side, unlike woodcase red and blue pencils, where the reds are more orange hued.

Autopoint Twinpoint red and blue mechanical pencil

Each pencil comes with two silver-coloured cardboard containers with refill leads. These are also a delightful retro item.

Autopoint Twinpoint red and blue mechanical pencil

As well, if you buy one of these pencils, you probably won’t want to throw away the box, as it contains the refill instructions. Not quite the Yard-O-Led experience, but still complex enough. (Unscrew the plunger? Huh?)

Autopoint Twinpoint red and blue mechanical pencil

Further on red and blue pencils:

From penciltalk.org:
Red and Blue pencils
Red and Blue pencils II
Television! (The Conté Television 649 red and blue pencil)
Red and Blue pencils IV – Viarco

From stdk.de:
Rot-Blau-Stifte

Faber-Castell Perfect Pencil – 5

Our fifth and final article on Faber-Castell perfect pencils.

This is the original silver-plate version that you’ve probably seen languishing in storefronts for some years now.

Faber-Castell Perfect Pencil

The set is all wood, with a heavy metal (brass?) silver-plated lid.

The inlay that surrounds the writing instruments is also solid wood, unlike the frosted green glass case.

Faber-Castell Perfect Pencil

The set includes four spare pencils, four spare erasers, and a sharpener.

Faber-Castell Perfect Pencil

The extender is the slimmest we’ve yet seen, as the cap doesn’t contain a sharpener.

Faber-Castell Perfect Pencil

The mechanism is like that of a traditional pencil extender, with a sliding ring. There is also a nice Faber-Castell clip.

Since there is no built-in sharpener, a sharpener is provided – maybe the nicest (and possibly the heaviest) compact manual sharpener ever made. Finished in fluting like that of the pencil, it matches a larger two hole desktop model, as well as the Graf von Faber-Castell erasers and the pencils themselves.

Faber-Castell Perfect Pencil

This case has since been updated to include the platinum-plate perfect pencil (no classic sharpener, though). I would recommend it over the frosted glass case based on construction and material quality.

Faber-Castell Perfect Pencil

It’s the only one of the series that I generally leave at home, probably because the ones with sharpeners are just a bit more practical.

Faber-Castell Perfect Pencil

This product started the line, and I think, was very important to the pencil industry, much in the way high end sports cars can stimulate overall car sales, though they themselves may sell in very small quantities.
Faber-Castell Perfect Pencil

Other Versions

There are at least three more perfect pencil versions. I can’t write about them from personal experience, and don’t know how their mechanisms might differ from the featured pencils.

– A sterling silver version. Still for sale as far as I know.

– A stainless steel with diamonds version. This was a limited edition. It shows up on eBay from time to time. I actually got an email a couple of years ago from a dealer who wondered if I wanted to buy one. My answer: maybe, but not at anything close to the full retail price. (No deal.)

– The famous white gold with diamonds version, a limited edition of 99. This was of course great marketing, getting immense amounts of publicity for being “the world’s most expensive pencil”. An article in The Economist detailed some of the marketing background. (This series was based on a management consultant’s recommendation that they create a premiere line.) These also show up on eBay from time to time, much reduced from their original price.

Overall, I am extremely impressed with what Faber-Castell has done in the perfect pencil series.

Faber-Castell Perfect Pencil

Faber-Castell Perfect Pencil – 4

Fourth in our series is the platinum-plate version of the Perfect Pencil. This post has far more photos than in any previous entry, so please let me know if you encounter problems such as the website slowing down.

Faber-Castell Perfect Pencil

This is the currently offered Graf von Faber-Castell Perfect Pencil. It is sold alone, and in various sets. I have the wood and green frosted glass set.

Faber-Castell Perfect Pencil

I have seen similar looking tables with dark wood and green frosted glass at furniture stores, and don’t know which came first.

The pencils are like those in our previous post. At a certain price point, I think it is reasonable to expect very high quality from pencils, and these don’t disappoint.

Faber-Castell Perfect Pencil

As well, there are four spare (unsharpened) pencils, and four erasers.

Faber-Castell Perfect Pencil

The pencil supplied with the extender is pre-sharpened.

Faber-Castell Perfect Pencil

The extender mechanism is like that of the aluminum pencil – a tapered fit, no mechanics.

Faber-Castell Perfect Pencil

The clip is the nicest we’ve yet seen, strong and very springy.

Pulling the cap reveals – an aluminum sharpener! With the same form factor as the plastic sharpeners, it can be retrofitted to other perfect pencils. (And, I did order a few from my favourite fountain pen store for just that purpose.)

Faber-Castell Perfect Pencil

I have used it regularly, just like the silver-plate pencil, but the platinum has resisted tarnish, and it still looks spiffy after some years.

Faber-Castell Perfect Pencil

This perfect pencil is very nice, and I can’t imagine pencil connoisseurs not liking it.

Faber-Castell Perfect Pencil

Now about that case. It is like a house with great “curb appeal” and a broken furnace. It may look great from the outside, but the interior inlay is a cheap piece of dust-magnet plastic. This is a huge disappointment to me.

Faber-Castell Perfect Pencil

The frosted glass is attached to the hinge brackets with glue, and broke off during last summer’s humidity (I left the lid open, the pencils on display). Luckily the glass didn’t break. It reattached with pressure, but doesn’t fit quite as well.

Faber-Castell Perfect Pencil

As a customer, I did find this quite disappointing.

Faber-Castell Perfect Pencil

While I feel the pencil product is excellent, I would avoid this particular case unless you really intend on leaving it untouched on a desk or shelf.

Faber-Castell Perfect Pencil

Faber-Castell Perfect Pencil

Faber-Castell Perfect Pencil

Faber-Castell Perfect Pencil – 3

Graf von Faber-Castell Perfect Pencil

We’ve looked at the plastic and aluminum perfect pencils – today we’ll look at the silver-plate version.

My sense is that Faber-Castell is withdrawing their silver-plate products, probably for some of the reasons that we’ll see in this article.

First, let me acknowledge that I don’t have an anti-tarnish regime, and have not thought much about establishing one. I’ve also held off on this post for some time, fearing that it might not be fair to the product to present it this way. But pencil talk has never displayed manufacturer photos – nor do we just link to random websites and say “cool product” – we use and write about pencils from a personal viewpoint, and hope that readers are aware of this practice.

Graf von Faber-Castell Perfect Pencil

So that said, I love and regularly use this pencil, but don’t polish or maintain it. I feel that a pencil should be “low maintenance”.

The pencil extender may have been sold alone, but I bought a set – a wooden box with hinged lid.

The pencil arrives sharpened, in the ribbed Graf von Faber-Castell style. This model is black with black dyed wood. There is also a natural finish (wood undyed) version. The pencil crown has a cavity for a replaceable eraser. The eraser is covered by a screwed on cap, also silver-plate.

Kudos to Faber-Castell – the long standing complaint about worn-down erasers has been solved!

Graf von Faber-Castell Perfect Pencil

There are also two unsharpened replacement pencils in the box.

The extender operates by twisting and untwisting the midsection – no removable parts to lose. Note that is this is the third (and not the last) extender mechanism we’ve seen.

The extender cap pulls off to reveal a sharpener – the same one seen in our other pencils.

The clip has a very nice spring action, of the sort used in Faber-Castell’s finer writing implements.

The product is very functional, and a great celebration of the woodcase pencil. I think it looks great, even unmaintained.

Graf von Faber-Castell Perfect Pencil

Still, I think I may want to buy a silver polishing cloth – carefully examining the pencil has made me want to get it ship shape.